Vial Powder Filling Machine Made in India

High Speed Dry Syrup Powder Filling Machine

High Speed Dry Syrup Powder Filling Machine

High Speed Dry Syrup Powder Filling Machine (powder syrup filling machine) including oral syrup filling machine is is suitable for Glass, Plastic, PET, HDPE, LDPE Bottles with maximum speed of 60 to 120 Bottles per minute depending on Powder Fill Volume, Type of Powder, Bottle Diameter and Bottle Neck Diameter.

The Machine works on proven time-tested Vacuum and Air Systems to Fill powder in Bottle achieving higher speed and higher accuracy. Machine with unique Bottle Lifting and Neck Holding system avoid spillage of powder on bottle shoulder, neck and body keeps bottle clean and also avoid wastage of powder. Machine with complete synchronization of Bottle Infeed Star Wheel, Powder Wheel movement and outfeed Star wheel for smoother operation. Machine with Rotary Bottle Moving system ensures very high-speed powder filing through independent moving funnel along with bottles for greater speed and performance without compromising speed and fill accuracy. Machines with unique vibratory system inside the funnel helps filling of semi free flow type powder at higher speed.

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Features of Dry Syrup Powder Filling Machine

  • Compact GMP Model.
  • No Bottle - No Fill System
  • Rotary Bottle Movement System with Rotary Funnel System
  • Funnel with Unique Vibratory system for filling semi free flow powder at higher speed.
  • All contact parts with easy removal system for Cleaning / AutoClaving / Sterilization.
  • Machine construction in SS304 material.
  • Filling Accuracy of ±2% depending on powder at controlled humidity below 28% Rh.
  • Automatic Infeed and Exit of Bottles through Star Wheel System.
  • No Bottle at infeed conveyor - Automatic Machine on/off system.
  • Tool Less adjustment of Doctor Blade and Wiper Blade saves valuable time and easy for setting.
  • Low Air - Machine Stop System.
  • Low Vacuum - Machine Stop System.
  • Toughened Glass Safety Cabinet.

Vial Powder Filler Operation

The incoming sterilized dry bottle is fed through the in-feed turn table. Suitable guide supply bottles on to flat conveyor belt at the required speed for feeding. There is filling head mounted on machine top plate in the same line.

When bottle reaches to the mechanical holder detained filling station, Bottle sensor sense the bottles and Magnetic clutch starts to rotate which is mounted on auger shaft. It fills the desired amount of powder into the bottle through auger, where rotation time is previously determined.

Duly filled bottles go upward on to the sealing station with the help of SS conveyor belt.

Model AI-DPM 12 AI-DPM 16
Production Output Up to 80 bottles/minute Up to 120 bottles/minute
Bottle Diameter Up to 85mm Up to 85mm
Bottle Height Up to 200mm Up to 200mm
Fill Volume 5gms. To 70gms. In Single Dose with the help of change parts for different fill volume 5gms. To 70gms. In Single Dose with the help of change parts for different fill volume
Fill Accuracy ± 2% Depending upon the Powder, under the controlled level of Humidity ± 2% Depending upon the Powder, under the controlled level of Humidity
Humidity Below 28% Rh required on machine to be arrange by customer Below 28% Rh required on machine to be arrange by customer
Power 2.0 H.P. For Machine and 3.0 H.P. For Vacuum Pump 2.5 H.P. For Machine and 3.0 H.P. For Vacuum Pump
Overall Dimension 1700 mm (L) x 1000 mm (W) x 1800 mm approx. 2000 mm (L) x 1200 mm (W) x 1800 mm approx.
Compressed Air Filtered, Oil Free 2kg/cm2 provided by customer only Filtered, Oil Free 2kg/cm2 provided by customer only
Vacuum 28” Hg. @ 300 LPM, provided by Customers only, 500LPM recommended 28” Hg. @ 300 LPM, provided by Customers only, 500LPM recommended
* Power voltage can be adjusted as per customer’s domestic power voltage requirements.
* Rights of technical improvements & modification reserved.
* Illustrations & dimensions are shown for information purpose only.