Injectable Powder Filling Machine (powder injection filling machine) including Vial dry powder filling machine is cGMP machine designed with a view to fill powder injection vials uses in pharmaceuticals. Sterile Powder Filler is the monobloc machine which can do filling and stoppering/bunging operations on same platform. All contatc parts are made from Stainless Steel or FDA approved materials for GMP compliance.
Vacuum driven powder wheel with special design to achive higher filling accuracy. We also offer Vial Cap Sealinf Machine and Vial Labeling Machine which makes complete automatic Vial Filling Capping Labeling Line. Our Filler range provide output ranging from 20 VPM to 250 VPM.
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The sterilized powder is stored in powder hopper is agitated by pair of mechanical agitators for maintaining consistency and uniform bulk density. The powder wheel having twelve ports which rotates at pre-determined speed below the powder hopper with practically no clearance. Powder wheel consist of Piston in each port and behind the powder wheel vacuum plate is provided. There is no clearance between powder wheel and vacuum plate due to back spring pressure. Precise volume of powder is sucked into the port of powder wheel during vacuum; according to the piston length different fill size can be achieved. The excess powder is doctored off by a doctor blade. Doctor blades can be adjusted from outside also without removing powder hopper. When powder wheel indexes further and remain in the port due to the vacuum till it reaches just vertically above the container. The time dose of Compressed air (Nitrogen Gas), sterilized low pressure air sequentially flushes out powder from the port of powder wheel in to the container one by one.
The filled containers are immediately separated on the conveyor by vial separator and moves further for stoppering operation.
The sterilized, siliconised, rubber stoppers stored in the vibrator bowl moves to vibratory bowl and stacked vertically in the rubber stopper chute. The container is hold firmly between pair or timing belt to pickup rubber stopper from exit end of the chute. Further container is passed between two pressing roller for tight fit fixing of rubber stoppers.
| Model | APF 12S | APF 12D | ||
|---|---|---|---|---|
| Production Output | Up to 100 vials/minute | Up to 200 vials/minute | ||
| Fill Volume | 50 mg. to 1200 mg in single dosing | 50 mg. to 1200 mg in single dosing | ||
| Vial Size | 5ml to 100ml | 5ml to 100ml | ||
| Filling Accuracy | ± 2 – 3% in single dosing depending upon consistency and uniformity of bulk density of Injectable Powder | ± 2 – 3% in single dosing depending upon consistency and uniformity of bulk density of Injectable Powder | ||
| Power Load | 3.5 H. P. | 4.5 H. P. | ||
| Overall Dimension | 2600mm (L) X 1100mm (W) X 1800mm (H) approx. | 3000mm (L) X 1100mm (W) X 1800mm (H) approx. | ||
| Net Weight | 500 kgs. approx. | 700 kgs. approx. | ||
| Gross Weight | 750 kgs. approx. | 950 kgs. approx. | ||
| * Power voltage can be adjusted as per customer’s domestic power voltage requirements. * Rights of technical improvements & modification reserved. * Illustrations & dimensions are shown for information purpose only. |
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